🔥 Bowman FG160-5115-5T-SP Titanium Heat Exchanger | 350kW Boiler / 150kW Solar | Commercial Pool Heating

🌡️ Premium British-Made Titanium Shell & Tube Heat Exchanger – Ultimate Corrosion Resistance for Solar Panel & Renewable Energy Pool Heating Systems

📋 Product Overview

The Bowman FG160-5115-5T-SP is a high-performance titanium shell and tube swimming pool heat exchanger engineered for commercial-scale pool heating applications. Manufactured in Birmingham, UK, by EJ Bowman with over 100 years of heat transfer expertise, this unit delivers exceptional heat transfer efficiency for pools up to 320,000 litres (70,000 gallons).

Specifically optimised for renewable energy heating systems including solar collectors and heat pumps, the FG160-5115-5T-SP features a full titanium tube core offering unmatched corrosion resistance. This makes it the ideal choice for salt water pools, chlorinated systems, and mineral-rich freshwater installations where longevity and reliability are paramount.

The cast end covers feature Bowman’s advanced ‘C’ coat technology – a highly corrosion-resistant coating that further extends service life. With a removable tube stack for easy maintenance and flexible mounting options, this heat exchanger combines commercial-grade performance with practical serviceability.

⭐ Key Features

✅ Titanium Tube Core Construction – Maximum corrosion resistance with full 10-year warranty on titanium materials

✅ Impressive Heat Transfer Capacity – Up to 354kW at 82°C hot water supply (160 l/min flow rate)

✅ Large Pool Capacity – Designed for pools up to 320m³ (70,000 gallons)

✅ High Flow Rate Performance – Maximum pool water flow of 650 l/min (39 m³/h)

✅ Universal Water Compatibility – Suitable for salt water, chlorinated, and mineral-rich freshwater pools

✅ Solar & Renewable Energy Optimised – Rated for 150kW renewable energy systems and 350kW boiler systems

✅ ‘C’ Coat End Covers – Advanced corrosion-resistant coating on cast end covers

✅ Flexible Installation – Vertical or horizontal mounting with included mounting brackets

✅ Easy Maintenance Access – Removable tube stack and accessible end covers for routine servicing

✅ Integrated Thermostat Pocket – Built-in Ø7 x 52mm thermostat pocket for temperature monitoring

🔧 Technical Specifications

Specification	Details
Model Number	FG160-5115-5T-SP
Tube Material	Titanium
Shell/End Cover Finish	‘C’ Coat (Advanced Corrosion Resistant)
Typical Heat Output (Boiler)	350 kW
Typical Heat Output (Renewable/Solar)	150 kW
Maximum Pool Volume	320 m³ / 70,000 gallons
Maximum Pool Water Flow	39.0 m³/h / 650 l/min
Maximum Hot Water Temperature	110°C / 230°F
Max Operating Pressure (Pool Water)	6 bar / 87 psi
Max Operating Pressure (Hot Water)	6 bar / 87 psi
Pool Water Connections	2½” BSP
Hot Water/Boiler Connections	1¼” BSP
Overall Length	922 mm
Shell Diameter	128 mm Ø
Mounting Hole Centres	642 mm / 746 mm
Mounting Hole Size	Ø7 mm
Thermostat Pocket	Ø7 x 52 mm
Weight (Dry)	25 kg
Warranty (Titanium Materials)	10 Years

📊 Heat Transfer Performance

The Bowman FG160-5115-5T-SP delivers variable heat transfer rates depending on your hot water supply temperature and flow rate. All performance data below is from official Bowman manufacturer documentation, measured at pool water flow of 650 l/min at 28°C.

🔥 Heat Transfer Output Table

Hot Water Flow Rate	82°C Supply	70°C Supply	60°C Supply	45°C Supply
50 l/min	161 kW	125 kW	94 kW	50 kW
70 l/min	208 kW	161 kW	122 kW	64 kW
90 l/min	249 kW	192 kW	145 kW	76 kW
110 l/min	284 kW	219 kW	165 kW	86 kW
130 l/min	315 kW	242 kW	183 kW	95 kW
160 l/min	354 kW	273 kW	205 kW	107 kW

Source: EJ Bowman FG160-5115-5 Product Brochure

🏊 Pool Heating Capacity

• Heat Output Range: 50 kW – 354 kW (depending on supply temperature and flow rate)
• Suitable for Pools Up To: 320,000 litres / 70,000 gallons
• Boiler Systems: Rated for up to 350 kW boiler capacity
• Renewable Energy Systems: Optimised for up to 150 kW (heat pumps/solar collectors)

⚡ Efficiency Factors

Achieving optimal heat transfer performance depends on:

• Maintaining adequate hot water flow rate (50-160 l/min recommended range)
• Pool water flow at or near maximum capacity (650 l/min)
• Temperature differential between heat source and pool water
• Proper heat exchanger sizing for your specific application

ℹ️ Important: As the manufacturer data demonstrates, heat transfer performance varies significantly with flow rate and temperature. Undersized flow rates will result in reduced heat transfer efficiency.

⏱️ Heat-Up Times & Temperature Maintenance

⚠️ Important Notice: Heat-up times vary significantly based on multiple factors and cannot be accurately predicted without knowing your specific installation parameters.

Variables That Affect Heating Time:

• Heat source capacity (kW/BTU rating of your boiler, heat pump, or solar system)
• Starting water temperature
• Target water temperature (typical pool: 26-28°C)
• Pool cover usage (reduces heat loss by up to 75%)
• Ambient/outdoor temperature and weather conditions
• Pool insulation and construction
• Heat exchanger flow rate optimisation

ℹ️ Why We Don’t Publish Generic Heat-Up Times:

Heat exchangers are passive devices – they transfer heat from your primary heat source (boiler, heat pump, or solar collectors) to your pool water. The actual heating speed is determined primarily by your heat source’s output capacity, not the heat exchanger itself.

For example, this heat exchanger can transfer up to 354 kW when supplied with 82°C water at 160 l/min flow – but your actual performance depends entirely on what your heat source can deliver.

🛡️ Material & Compatibility Guide

Why Titanium?

The FG160-5115-5T-SP features a full titanium tube core – the premium choice for demanding pool environments:

✅ Salt Water Pools – Complete resistance to chloride corrosion from salt water chlorinators

✅ Chlorinated Pools – Unaffected by high chlorine concentrations

✅ Mineral-Rich Freshwater – Resistant to scale and mineral deposits

✅ Maximum Lifespan – Titanium offers the longest service life of any tube material

✅ 10-Year Warranty – Full manufacturer warranty on titanium materials

Material Comparison

Material	Salt Water	Chlorinated	Freshwater	Warranty	Best For
Titanium (This Model)	✅ Yes	✅ Yes	✅ Yes	10 Years	All pool types, commercial use
Cupro-Nickel	✅ Yes	✅ Yes	✅ Yes	Standard	Salt water, high durability
Stainless Steel	❌ No	✅ Yes	✅ Yes	Standard	Freshwater only, budget option

⚠️ Note: Stainless steel models are NOT suitable for use with salt water chlorinators or salt water pools.

🎯 Applications & Use Cases

The Bowman FG160-5115-5T-SP is ideal for:

🏊‍♂️ Commercial Swimming Pools – Hotels, leisure centres, health clubs, and municipal pools up to 70,000 gallons

☀️ Solar Heating Systems – Specifically optimised for solar collector integration with 150kW renewable capacity

🔥 Boiler-Heated Pools – Compatible with gas, oil, and biomass boilers up to 350kW

♨️ Heat Pump Integration – Works efficiently with air-source and ground-source heat pumps

🌊 Salt Water Installations – Titanium construction provides complete salt water compatibility

🏢 Leisure Centres & Competition Pools – Commercial-grade performance for demanding environments

🏨 Hotel & Resort Pools – Reliable year-round pool heating for hospitality applications

🔨 Installation Considerations

Mounting Options

The FG160-5115-5T-SP can be installed in either vertical or horizontal orientation, providing flexibility for various plant room configurations.

• Mounting brackets included as standard
• Mounting hole centres: 642mm and 746mm
• Mounting hole diameter: Ø7mm

Connection Requirements

Connection	Size	Purpose
Pool Water Inlet/Outlet	2½” BSP	Tube side (pool circuit)
Hot Water Inlet/Outlet	1¼” BSP	Shell side (heat source circuit)

Flow Direction

Correct flow direction is essential for optimal performance. The heat exchanger operates on a counter-flow principle:

• Pool Water: Flows through the tube side
• Hot Water: Flows through the shell side in the opposite direction

Key Installation Points

✅ Install isolation valves on both circuits for maintenance access

✅ Fit a non-return valve on the heat source circuit

✅ Position any automatic dosing systems AFTER the heat exchanger on the return to pool

✅ Ensure adequate flow rates on both circuits (refer to performance tables)

✅ Utilise the built-in thermostat pocket (Ø7 x 52mm) for temperature monitoring

⚠️ Professional Installation Recommended: We strongly recommend installation by a qualified heating engineer or pool installation professional to ensure optimal performance and warranty compliance.

📥 Downloads & Resources

📄 Technical Datasheet / Product Brochure – Complete specifications, dimensions, and performance data (PDF)

🏆 Why Choose Bowman Heat Exchangers

✅ 100 Years of Heat Transfer Expertise – EJ Bowman has been manufacturing heat exchangers in Birmingham, UK since 1924

✅ British Manufacturing Quality – Designed and built in the UK to exacting standards

✅ Premium Titanium Construction – Full 10-year warranty on titanium tube materials

✅ Advanced ‘C’ Coat Technology – Highly corrosion-resistant coating on end covers

✅ Proven Performance – Trusted by commercial pool operators, leisure centres, and installers worldwide

✅ Comprehensive Range – Multiple sizes and material options available to suit any application

✅ Easy Serviceability – Removable tube stack design for straightforward maintenance

🛍️ Why Buy From Parts4Tubs

✅ UK Pool Heating Specialists – Expert knowledge of Bowman heat exchangers and pool heating systems

✅ Technical Support – Our team can help with sizing, selection, and installation queries

✅ Competitive Pricing – Great value on genuine Bowman products

✅ Fast UK Delivery – Prompt dispatch to get your project moving

✅ Genuine Products – Authorised supplier of authentic Bowman heat exchangers

✅ After-Sales Support – We’re here to help long after your purchase

✨ Summary

The Bowman FG160-5115-5T-SP Titanium Heat Exchanger represents the pinnacle of commercial pool heating technology. With capacity for pools up to 320,000 litres, heat transfer rates up to 354kW, and full titanium construction backed by a 10-year warranty, this unit delivers uncompromising performance for demanding installations. Whether you’re heating with solar collectors, heat pumps, or traditional boilers, the FG160-5115-5T-SP provides the corrosion resistance, efficiency, and reliability that commercial pool operators demand.