Balboa Retrofit Kit 5.1: The Ultimate Hot Tub Control Upgrade

Introduction

As a dedicated hot tub enthusiast and your trusted source for premium spa parts, I’m thrilled to introduce the Balboa Retrofit Kit 5.1. This advanced kit pairs the powerful Balboa GS523DZ control pack with the sophisticated VL801D topside control, offering a comprehensive upgrade solution for high-end hot tubs with multiple pumps.

Product Overview

The Balboa Retrofit Kit 5.1 is designed to take your hot tub experience to the next level. With its ability to control up to three pumps, this kit is perfect for larger, more complex spa systems. It offers unparalleled control, energy efficiency, and user-friendly operation, making it the ideal choice for discerning hot tub owners.

Key Features

• High-performance Balboa GS523DZ electronic control pack
• Advanced VL801D topside control with intuitive interface
• Support for up to three pumps, including circulation pump
• Energy-efficient 3KW heater
• Innovative M7 technology for streamlined operation
• Built-in clock for customizable filter cycles

Detailed Specifications

Specification	Detail
Control Pack Model	Balboa GS523DZ
Topside Control	Balboa VL801D
Power Requirements	230VAC, 50Hz
Heater Power	3KW
Pump 1	Single or dual speed + circulation pump (if required)
Pump 2	Single speed
Pump 3	Single speed
Air Blower	Optional (x1)
Ozone	x1
Light	x1, 12 volt
Radio/TV/AV	Connection point available
Heater Connections	2-inch socket heater union sleeves
Component Connections	AMP cables plug into PCB
Control Box Dimensions	270mm x 500mm (inc. heater), 320mm (box only) x 120mm
Topside Dimensions	187mm x 83mm
Topside Controls	Time, Mode, Warm, Cool, Blower, Light, Jets 1, Jets 2

Documentation

• cutout template
• VL series
• GS523DZ techsheet

Advanced M7 Technology

The Balboa Retrofit Kit 5.1 incorporates the cutting-edge M7 technology, revolutionizing how your hot tub operates. This innovative system uses two internal sensors within the control box to manage all monitoring and control functions, eliminating the need for additional sensors and flow switches in your tub. The result is a more reliable, efficient, and streamlined hot tub system that’s easier to install and maintain.

Deluxe VL801D Topside Control

At the heart of this retrofit kit is the VL801D topside control panel, offering an unparalleled user experience:

• Large, easy-to-read display screen
• Built-in clock for convenient time reference
• Customizable filter cycle settings
• Real-time component status indicators
• Intuitive button layout for effortless operation

The VL801D’s Jets 2 button is particularly noteworthy, as it controls both Pump 2 and Pump 3 individually. Simply keep pressing the button to cycle through the pump options, giving you granular control over your hot tub’s jet systems.

Triple Pump Support

What sets the Balboa Retrofit Kit 5.1 apart is its ability to control up to three pumps:

1. A single or dual-speed main pump (with optional circulation pump support)
2. A single-speed secondary pump
3. An additional single-speed pump

This triple pump support makes the kit ideal for larger hot tubs or those with complex hydrotherapy systems, ensuring you have the power and control to create the perfect spa experience.

Alternative Part Numbers

Complete GS523SZ system: 54763-02
Heater: 58118
Motherboard only : 55857-01
Expansion board only : 55138 X-P332C
Wellis : ACM0190

Keypad with overlay: 54108
Keypad without overlay: 54121

Energy Efficiency and Smart Operation

Despite its powerful capabilities, the Balboa Retrofit Kit 5.1 is designed with energy efficiency in mind. The 3KW heater provides ample heating power while optimizing energy use. The ability to set custom filter cycles through the topside control allows you to fine-tune your hot tub’s operation, potentially reducing energy consumption without compromising on performance or comfort.

Flexible Installation and Compatibility

The Balboa Retrofit Kit 5.1 is engineered for versatility and ease of installation. Its design ensures compatibility with a wide range of high-end hot tub models, making it an ideal choice whether you’re upgrading an older spa or replacing a malfunctioning system. The AMP cable connections and standard 2-inch heater unions make installation straightforward for both DIY enthusiasts and professional installers.

Additional Features

This retrofit kit doesn’t stop at pump control. It also supports:

• Optional air blower for added relaxation
• Ozone system compatibility for improved water quality
• 12-volt light control for setting the perfect ambiance
• Radio/TV/AV connection point for entertainment options

Conclusion

The Balboa Retrofit Kit 5.1 represents the pinnacle of hot tub control technology for complex, multi-pump systems. By upgrading your spa with this advanced system, you’re investing in a superior, more versatile hot tub experience. The combination of the powerful GS523DZ control pack and the feature-rich VL801D topside control will transform your hot tub into a modern oasis of relaxation and enjoyment, with the power and flexibility to cater to all your hydrotherapy needs.

Elevate your hot tub to new heights with the Balboa Retrofit Kit 5.1 and experience the perfect blend of power, control, efficiency, and luxury that only a top-tier system can provide.

 

 

Hot Tub Wiring – Configuring a Balboa BP7 Spa Control 4.0kW Spa Pack

If you are using a basic setup, and by basic I mean a regular dual speed hot tub pump with a single speed blower, out of the box, your Balboa pack is likely to work without any additional configuration. However, if you are not using a separate circulation pump, the chances are you will need to “configure” the pack using the details below.

On the underside of the Spa Pack covers, you will see a circuit diagram that looks something like this.

Firstly, you need to work through the setup table at the bottom on the left hand side and work out which setup number you need. For example, a 2 speed pump and a single speed blower will need setup #12.

Next, you need to change the DIP switch settings to match your setup. Once you have the right combination of DIP switches, using the topside control you should do the following to change the pack’s setup mode to #12.

To go into the low levels follow the following steps please.

1. Turn tub off.
2. DIP switch 1 move to ON.
3. Turn tub on
4. On the top side control, Press “WARM” twice
5. Press “LIGHT”
6. Press “WARM”
7. Then use “WARM” to move down to the low levels until you get on the set up number you need.
8. Turn off tub
9. DIP switch one back to OFF
10. Turn on tub

Getting the right setup and config is important for the pack to function correctly and the buttons on the top side to do what you expect them to.

 

Balboa DIP Switches Explained

Most of the Balboa Spa Packs have a set of DIP switches that can seem a little confusing in the setup. In the most basic form, you are telling the Spa Pack how many pumps or blowers you have connected and how many it should allow to run before it turns off the heater (or let them all run at once). The reason for this is if you are limiting the amount of current the pack can draw. You are also telling the pack wither you need additional cool down times if you are using an gas/propane/ASHP additional heater. This to stop the kettling effect you can get in the heaters.

Check the circuit diagram that is on the inside of your Balboa pack and do not just copy the settings I explain below as they may be in a different order. The “logic” behind them is the same so just check what each of the DIP switches says it does.

Fixed-fuction DIP Switches 

A1 Test Mode (normally Off). 

A2 In “ON” position, add one high-speed pump (or blower) with Heater. (If you have 1 pump and NO blower use this)

A3 In “ON” position, add two high-speed pumps (or 1 HS Pump and Blower) with Heater. (If you have a pump and a blower use this)

A4 In “ON” position, add four high-speed pumps (or 3 HS Pumps and Blower) with Heater. (If you have two or three pumps and a blower use this)

You should only enable one of the A2, A3 or A4. You can use them in combinations, but it is easier just to use one.

A5 In “ON” position, enables Special Amperage Rule B.  In “OFF” position, enables Special Amperage Rule A. 

Special Amperage Rule A No Limitation (if you are not sure, set it to this. Worst case, your electric will trip if you don’t have enough current available)

Special Amperage Rule B 2 High Speed Pump Maximum, in Setups 1 – 9 1 High Speed Pump Maximum, and also Blower turns off with 1 High Speed Pump, in Setups 10 – 18 (avoid this if you can)

A6 Persistent memory reset (Used when the spa is powering up to restore factory settings as determined by software configuration). 

A2, A3, and A4 work in combination to determine the number of high-speed devices and blowers that can run before the heat is disabled. i.e. A2 and A3 in the ON position and A4 in the OFF position will allow the heater to operate with up to 3 high‑speed pumps (or two HS Pumps and Blower) running at the same time. Heat is disabled when the fourth high-speed pump or blower is turned on. 

Note: A2/A3/A4 all off = No heat with any high-speed pump or blower. 

Assignable DIP Switches 

A7 In “ON” position, enables a 5-minute cooldown for some gas heaters (Cooling Time B). In “OFF” position, enables a 1-minute cooldown for electric heaters (Cooling Time A). 

 

Who are Balboa Water Group?

Balboa Water Group is a prominent manufacturer and supplier of innovative spa and hot tub components. With a rich history spanning several decades, Balboa Water Group has established itself as a leading brand in the industry, known for its cutting-edge technology, quality craftsmanship, and exceptional customer service.

Balboa Water Group specializes in designing and manufacturing spa control systems, which serve as the brains behind the operation of hot tubs and spas. These control systems include a control panel, circuit board, and other components that regulate various functions, such as temperature control, water flow, jet activation, and lighting.

One of the key strengths of Balboa Water Group is their dedication to innovation. They continuously strive to develop new and advanced technologies that enhance the spa experience for users. From user-friendly interfaces and touchscreens to wireless connectivity and smartphone apps, Balboa control systems offer convenient and intuitive control over every aspect of the spa.

Balboa Water Group also places a strong emphasis on safety and energy efficiency. Their control systems often feature built-in safety mechanisms, such as high-limit sensors and automatic shutdowns, to protect users from potential hazards. Additionally, they incorporate energy-saving features that optimize power consumption, helping to reduce operating costs and environmental impact.

In addition to control systems, Balboa Water Group offers a comprehensive range of spa components and accessories. These include pumps, heaters, filters, jets, valves, and more. Their products are known for their durability, reliability, and compatibility with various hot tub models and brands.

Customer satisfaction is a top priority for Balboa Water Group. They provide excellent technical support, troubleshooting assistance, and product documentation to help spa owners and industry professionals make the most of their products. Balboa also collaborates closely with spa manufacturers and distributors worldwide, ensuring that their components are widely available and supported.

Balboa Water Group's commitment to quality and innovation has earned them a stellar reputation within the spa industry. Whether you are a hot tub owner, a spa designer, or a service professional, choosing Balboa products can provide you with the confidence and reliability you need to create a superior spa experience.

Overall, Balboa Water Group is a trusted and respected name in the spa industry, known for its technologically advanced spa components, commitment to customer satisfaction, and ongoing pursuit of innovation. Their products and solutions continue to elevate the spa experience for users around the world.