Balboa Retrofit Kit 2.3 (BP200G1 + TP400): Upgrade Your Hot Tub Experience

Introduction

As a hot tub enthusiast and parts supplier, I’m excited to introduce you to the Balboa Retrofit Kit 2.3, featuring the BP200G1 control pack and TP400 topside panel. This powerful combination is designed to breathe new life into your hot tub, offering advanced control features and improved efficiency.

Why Choose the Balboa Retrofit Kit 2.3?

This kit isn’t just an upgrade; it’s a complete transformation for your hot tub system. Here’s why it stands out:

1. Versatile Compatibility: Works with a wide range of Balboa TP Series topside panels.
2. Advanced M7 Technology: Simplifies installation and improves reliability.
3. WiFi Ready: Optional WiFi receiver enables remote control via smartphone or tablet.
4. Flexible Configuration: Supports various pump setups to match your specific needs.
5. User-Friendly Interface: The TP400 panel offers intuitive controls for temperature, jets, lights, and auxiliary functions.

Technical Specifications

Let’s dive into the details that make this retrofit kit a game-changer:

Specification	Detail
Type	Balboa electronic control pack
Manufacturer	Balboa
Power	230VAC, 50Hz, 16A
Heater	1 x 3kW
Pump Support	Dual speed pump or Single speed with circulation pump
Light Control	Yes
Compatible Panels	TP400, TP600, TP800, TP900, Spa Touch
Connections	2-inch socket heater union sleeves, Amp cables plug into PCB
Dimensions (L x W x H)	435mm (inc. heater) x 160mm x 220mm
Box Casing	330mm x 160mm x 220mm
Topside Panel	210mm x 63mm
Topside Buttons	TEMP, JET, LIGHT, and AUX

Documentation

• BP200 Tech Sheet

Advanced Features and Performance

M7 Technology

The BP200G1 control pack features Balboa’s innovative M7 technology. This advancement eliminates the need for external sensors and flow switches in your tub. Instead, everything is monitored and controlled within the box itself, simplifying installation and improving overall system reliability.

Flexible Pump Configuration

The system supports either a 2-speed pump or a combination of a 1-speed pump and a circulation pump. This flexibility allows you to optimize your hot tub’s circulation system based on your specific needs and preferences.

Built-in Ozone Support

For those looking to enhance their water purification, the BP200G1 includes built-in support for an ozone system, helping to keep your hot tub water crystal clear with less chemical usage.

WiFi Compatibility

In our increasingly connected world, the option to control your hot tub remotely is a game-changer. With the addition of Balboa’s WiFi receiver (sold separately), you can control your hot tub from your smartphone or tablet, whether you’re at home or away.

User-Friendly Control with the TP400 Panel

The included TP400 topside panel provides an intuitive interface for controlling your hot tub. With dedicated buttons for temperature adjustment, jet control, lighting, and auxiliary functions, managing your hot tub experience has never been easier.

Easy Installation

While this is a powerful and feature-rich system, I always recommend that installation be carried out by a competent individual or tradesman. The kit comes with 2-inch socket heater union sleeves, and the amp cables plug directly into the PCB, streamlining the installation process. However, it’s crucial to ensure correct installation to maintain the validity of the warranty.

Expandability and Future-Proofing

One of the great aspects of this Balboa system is its compatibility with a range of topside panels. This means you can easily upgrade your control interface in the future without needing to replace the entire system.

Conclusion

The Balboa Retrofit Kit 2.3 (BP200G1 + TP400) offers a fantastic opportunity to modernize and enhance your hot tub experience. Its advanced features, flexible configuration options, and potential for smart home integration make it an excellent choice for hot tub enthusiasts looking to upgrade their system.

By choosing this retrofit kit, you’re not just updating your hot tub’s controls; you’re investing in a more efficient, user-friendly, and enjoyable spa experience for years to come.

 

Hot Tub Wiring – Configuring a Balboa BP7 Spa Control 4.0kW Spa Pack

If you are using a basic setup, and by basic I mean a regular dual speed hot tub pump with a single speed blower, out of the box, your Balboa pack is likely to work without any additional configuration. However, if you are not using a separate circulation pump, the chances are you will need to “configure” the pack using the details below.

On the underside of the Spa Pack covers, you will see a circuit diagram that looks something like this.

Firstly, you need to work through the setup table at the bottom on the left hand side and work out which setup number you need. For example, a 2 speed pump and a single speed blower will need setup #12.

Next, you need to change the DIP switch settings to match your setup. Once you have the right combination of DIP switches, using the topside control you should do the following to change the pack’s setup mode to #12.

To go into the low levels follow the following steps please.

1. Turn tub off.
2. DIP switch 1 move to ON.
3. Turn tub on
4. On the top side control, Press “WARM” twice
5. Press “LIGHT”
6. Press “WARM”
7. Then use “WARM” to move down to the low levels until you get on the set up number you need.
8. Turn off tub
9. DIP switch one back to OFF
10. Turn on tub

Getting the right setup and config is important for the pack to function correctly and the buttons on the top side to do what you expect them to.

 

Balboa DIP Switches Explained

Most of the Balboa Spa Packs have a set of DIP switches that can seem a little confusing in the setup. In the most basic form, you are telling the Spa Pack how many pumps or blowers you have connected and how many it should allow to run before it turns off the heater (or let them all run at once). The reason for this is if you are limiting the amount of current the pack can draw. You are also telling the pack wither you need additional cool down times if you are using an gas/propane/ASHP additional heater. This to stop the kettling effect you can get in the heaters.

Check the circuit diagram that is on the inside of your Balboa pack and do not just copy the settings I explain below as they may be in a different order. The “logic” behind them is the same so just check what each of the DIP switches says it does.

Fixed-fuction DIP Switches 

A1 Test Mode (normally Off). 

A2 In “ON” position, add one high-speed pump (or blower) with Heater. (If you have 1 pump and NO blower use this)

A3 In “ON” position, add two high-speed pumps (or 1 HS Pump and Blower) with Heater. (If you have a pump and a blower use this)

A4 In “ON” position, add four high-speed pumps (or 3 HS Pumps and Blower) with Heater. (If you have two or three pumps and a blower use this)

You should only enable one of the A2, A3 or A4. You can use them in combinations, but it is easier just to use one.

A5 In “ON” position, enables Special Amperage Rule B.  In “OFF” position, enables Special Amperage Rule A. 

Special Amperage Rule A No Limitation (if you are not sure, set it to this. Worst case, your electric will trip if you don’t have enough current available)

Special Amperage Rule B 2 High Speed Pump Maximum, in Setups 1 – 9 1 High Speed Pump Maximum, and also Blower turns off with 1 High Speed Pump, in Setups 10 – 18 (avoid this if you can)

A6 Persistent memory reset (Used when the spa is powering up to restore factory settings as determined by software configuration). 

A2, A3, and A4 work in combination to determine the number of high-speed devices and blowers that can run before the heat is disabled. i.e. A2 and A3 in the ON position and A4 in the OFF position will allow the heater to operate with up to 3 high‑speed pumps (or two HS Pumps and Blower) running at the same time. Heat is disabled when the fourth high-speed pump or blower is turned on. 

Note: A2/A3/A4 all off = No heat with any high-speed pump or blower. 

Assignable DIP Switches 

A7 In “ON” position, enables a 5-minute cooldown for some gas heaters (Cooling Time B). In “OFF” position, enables a 1-minute cooldown for electric heaters (Cooling Time A). 

 

Who are Balboa Water Group?

Balboa Water Group is a prominent manufacturer and supplier of innovative spa and hot tub components. With a rich history spanning several decades, Balboa Water Group has established itself as a leading brand in the industry, known for its cutting-edge technology, quality craftsmanship, and exceptional customer service.

Balboa Water Group specializes in designing and manufacturing spa control systems, which serve as the brains behind the operation of hot tubs and spas. These control systems include a control panel, circuit board, and other components that regulate various functions, such as temperature control, water flow, jet activation, and lighting.

One of the key strengths of Balboa Water Group is their dedication to innovation. They continuously strive to develop new and advanced technologies that enhance the spa experience for users. From user-friendly interfaces and touchscreens to wireless connectivity and smartphone apps, Balboa control systems offer convenient and intuitive control over every aspect of the spa.

Balboa Water Group also places a strong emphasis on safety and energy efficiency. Their control systems often feature built-in safety mechanisms, such as high-limit sensors and automatic shutdowns, to protect users from potential hazards. Additionally, they incorporate energy-saving features that optimize power consumption, helping to reduce operating costs and environmental impact.

In addition to control systems, Balboa Water Group offers a comprehensive range of spa components and accessories. These include pumps, heaters, filters, jets, valves, and more. Their products are known for their durability, reliability, and compatibility with various hot tub models and brands.

Customer satisfaction is a top priority for Balboa Water Group. They provide excellent technical support, troubleshooting assistance, and product documentation to help spa owners and industry professionals make the most of their products. Balboa also collaborates closely with spa manufacturers and distributors worldwide, ensuring that their components are widely available and supported.

Balboa Water Group's commitment to quality and innovation has earned them a stellar reputation within the spa industry. Whether you are a hot tub owner, a spa designer, or a service professional, choosing Balboa products can provide you with the confidence and reliability you need to create a superior spa experience.

Overall, Balboa Water Group is a trusted and respected name in the spa industry, known for its technologically advanced spa components, commitment to customer satisfaction, and ongoing pursuit of innovation. Their products and solutions continue to elevate the spa experience for users around the world.