🔥 Bowman FG160-5115-5T Titanium Swimming Pool Heat Exchanger | Up to 354kW Heat Transfer

🌡️ Premium Titanium Construction for Ultimate Corrosion Resistance – Ideal for Salt Water & Commercial Pool Installations

📋 Product Overview

The Bowman FG160-5115-5T is a high-performance shell and tube swimming pool heat exchanger featuring a pure titanium tube core for maximum corrosion resistance. Manufactured by EJ Bowman in Birmingham, UK, this heat exchanger delivers exceptional heat transfer capabilities of up to 354kW when connected to boiler systems or renewable energy sources such as heat pumps and solar collectors.

Designed for pools up to 320m³ (70,000 gallons), the FG160-5115-5T excels in demanding water conditions where standard materials would fail. The titanium construction makes it the ideal choice for salt water pools, mineral-rich freshwater installations, and commercial facilities using aggressive chemical treatment systems. The cast end covers feature Bowman’s advanced ‘C’ coat technology – a highly corrosion-resistant finish that complements the titanium tube core.

With over 100 years of heat transfer expertise behind every unit, the FG160-5115-5T represents the pinnacle of Bowman’s engineering excellence for large-scale pool heating applications.

⭐ Key Features

✅ High Heat Transfer Capacity – Delivers up to 354kW with boiler systems at 82°C or 150kW with renewable energy heat sources

✅ Full Titanium Tube Core – Premium grade titanium provides unmatched resistance to salt water, chlorine, and aggressive pool chemicals

✅ Large Pool Capacity – Suitable for pools up to 320m³ (70,000 gallons)

✅ Maximum Flow Handling – Accommodates pool water flow rates up to 39.0 m³/h (650 l/min)

✅ High Temperature Tolerance – Operates safely with hot water temperatures up to 110°C (230°F)

✅ Robust Pressure Rating – Rated for 6 bar (87 psi) maximum operating pressure on both pool and hot water circuits

✅ Advanced ‘C’ Coat End Covers – Cast end covers with corrosion-resistant coating for long-term durability

✅ 10-Year Titanium Warranty – Full manufacturer warranty on titanium tube materials

✅ Easy Maintenance Access – Removable tube stack design allows simple disassembly for routine cleaning and inspection

✅ Flexible Installation – Suitable for both horizontal and vertical mounting configurations

🔧 Technical Specifications

Specification	Details
Model Number	FG160-5115-5T
Tube Material	Titanium
Shell/End Cover Material	Cast with ‘C’ Coat corrosion-resistant finish
Typical Heat Output (Boiler)	Up to 354kW (at 82°C, 160 l/min flow)
Typical Heat Output (Renewable)	Up to 150kW
Maximum Pool Volume	320m³ / 70,000 gallons
Maximum Pool Water Flow	39.0 m³/h (650 l/min)
Maximum Hot Water Temperature	110°C / 230°F
Max Operating Pressure (Pool Water)	6 bar / 87 psi
Max Operating Pressure (Hot Water)	6 bar / 87 psi
Primary Connections (Pool Water)	2½” BSP
Secondary Connections (Hot Water)	1¼” BSP
Thermostat Pocket	Ø7 x 52mm
Overall Length	922mm
Shell Diameter	128mm Ø
Mounting Hole Centres	746mm
Weight (Dry)	25 kg

📊 Heat Transfer Performance

The Bowman FG160-5115-5T delivers variable heat transfer output depending on your heat source temperature and flow rate. Below are the verified performance figures from manufacturer testing with pool water flowing at 650 l/min at 28°C:

🔥 Heat Output at Different Hot Water Temperatures

Hot Water Flow Rate	82°C	70°C	60°C	45°C
50 l/min	161 kW	125 kW	94 kW	50 kW
70 l/min	208 kW	161 kW	122 kW	64 kW
90 l/min	249 kW	192 kW	145 kW	76 kW
110 l/min	284 kW	219 kW	165 kW	86 kW
130 l/min	315 kW	242 kW	183 kW	95 kW
160 l/min	354 kW	273 kW	205 kW	107 kW

Source: Bowman Product Brochure FG160-5115-5

🏊 Pool Heating Performance

• Maximum Heat Output: 354 kW (at 82°C hot water, 160 l/min flow)
• Suitable for pools up to: 320m³ / 70,000 gallons
• Heat Source Compatibility: Boilers (up to 350kW), Heat Pumps, Solar Thermal Systems (up to 150kW)

⚡ Efficiency Factors

Optimal heat transfer depends on maintaining correct flow rates on both circuits. According to Bowman’s technical documentation, insufficient flow on either the hot water or pool water side will prevent the heat exchanger from performing at designed efficiency. Ensure your system meets the following requirements:

• Pool water flow: Up to 650 l/min maximum
• Hot water flow: Match to your heat source output (50-160 l/min typical range)
• Temperature differential: Higher differential = greater heat transfer

⏱️ Heat-Up Times & Temperature Maintenance

⚠️ Heat-up times vary based on multiple factors including:

• Heat source output (boiler/heat pump kW rating)
• Starting water temperature
• Desired temperature rise
• Pool insulation and cover usage
• Ambient/outdoor temperature conditions
• Heat exchanger sizing match to pool volume

The FG160-5115-5T is a passive heat transfer device – actual heating times depend entirely on your primary heat source capacity and installation conditions.

💡 Performance Guidance

The manufacturer states the FG160-5115-5T can handle:

• Boiler heating systems: Up to 350kW input
• Renewable energy systems: Up to 150kW input (heat pumps, solar thermal)

🛡️ Material & Compatibility Guide

Why Choose Titanium?

The FG160-5115-5T features a full titanium tube core – the premium choice for demanding pool environments. Titanium offers:

✅ Salt Water Pools – Complete immunity to chloride-induced corrosion from salt water chlorinators

✅ Maximum Corrosion Resistance – Unaffected by aggressive pool chemicals, minerals, and treatment systems

✅ Longest Service Life – Titanium outlasts all other tube materials in corrosive environments

✅ 10-Year Warranty Coverage – Full manufacturer warranty on titanium materials demonstrates confidence in longevity

✅ Mineral-Rich Water – Ideal for areas with hard water or high mineral content

Material Comparison

Feature	Titanium (This Model)	Cupro-Nickel	Stainless Steel
Salt Water Pools	✅ Excellent	✅ Good	❌ Not Suitable
Salt Chlorinators	✅ Excellent	✅ Good	❌ Not Suitable
Freshwater Pools	✅ Excellent	✅ Excellent	✅ Good
Chemical Resistance	✅ Superior	✅ Good	⚠️ Limited
Warranty	10 Years	Standard	Standard

⚠️ Important: The stainless steel variant (FG160-5115-5S) is NOT suitable for salt water pools or salt chlorinator systems. Always choose titanium or cupro-nickel for these applications.

🎯 Applications & Use Cases

The Bowman FG160-5115-5T is designed for large-scale pool heating applications requiring maximum corrosion resistance:

🏢 Commercial Swimming Pools – Hotels, leisure centres, aquatic facilities, and competition pools up to 320m³

🌊 Salt Water Installations – Purpose-built for salt water pools and salt chlorinator systems

🏊‍♂️ Large Residential Pools – Premium heating solution for luxury homes with substantial pool volumes

☀️ Solar Thermal Integration – Compatible with solar collector systems delivering up to 150kW

🔥 Boiler Connection – Works with gas, oil, or biomass boilers providing up to 350kW output

♨️ Heat Pump Systems – Ideal partner for air-source or ground-source heat pump installations

🏭 Industrial & Institutional – Schools, universities, hospitals, and municipal swimming facilities

🔨 Installation Considerations

Mounting Options

The FG160-5115-5T can be installed in either horizontal or vertical orientation, providing flexibility for different plant room configurations.

• Mounting hole centres: 746mm
• Mounting holes: Ø7mm
• Brackets supplied: Yes

Connection Requirements

• Pool Water Circuit: 2½” BSP connections for inlet and outlet
• Hot Water Circuit: 1¼” BSP connections for boiler/heat source
• Thermostat Pocket: Ø7 x 52mm provided for temperature sensor installation

Flow Direction

Correct flow direction is essential for optimal performance. The unit is clearly marked:

• Pool Water Inlet → Pool Water Outlet (through tube side)
• Boiler Water Inlet → Boiler Water Outlet (through shell side)

Installation Best Practices

✅ Install isolation valves on all connections for maintenance access

✅ Fit a non-return valve on the pool water return circuit

✅ Position dosing systems AFTER the heat exchanger on the return to pool

✅ Ensure adequate flow rates on both circuits – low flow significantly reduces heat transfer efficiency

✅ Allow minimum clearance for end cover removal during maintenance

⚠️ Professional installation is strongly recommended to ensure warranty compliance and optimal system performance.

📥 Downloads & Resources

📄 Bowman FG160-5115-5 Product Brochure – Complete specifications, dimensions, and heat transfer data (PDF) Download from Parts4Tubs

🏆 Why Choose Bowman Heat Exchangers

✅ 100 Years of Expertise – EJ Bowman has manufactured heat exchangers in Birmingham, UK since 1924

✅ British Engineering Excellence – Designed and built to exacting standards in the UK

✅ Premium Titanium Construction – The ultimate material choice for corrosive pool environments

✅ 10-Year Titanium Warranty – Industry-leading warranty coverage demonstrates manufacturing confidence

✅ Proven Performance – Trusted by commercial pool operators, leisure centres, and facilities worldwide

✅ Comprehensive Range – Available in titanium, cupro-nickel, and stainless steel to suit every application

✅ Advanced ‘C’ Coat Technology – Proprietary coating system protects cast components against corrosion

🛒 Why Buy From Parts4Tubs

✅ UK-Based Specialist – Dedicated pool and spa equipment supplier with expert product knowledge

✅ Technical Advice – Our team can help you select the correct heat exchanger for your specific application

✅ Competitive Pricing – Trade and retail pricing on genuine Bowman products

✅ Fast UK Delivery – Quick dispatch to keep your project on schedule

✅ After-Sales Support – Ongoing assistance with installation queries and technical questions

✅ Genuine Products – Authorised stockist of authentic Bowman heat exchangers

✨ Summary

The Bowman FG160-5115-5T Titanium Swimming Pool Heat Exchanger represents the premium choice for large-scale pool heating installations demanding maximum corrosion resistance. With its titanium tube core delivering up to 354kW heat transfer and backed by a 10-year warranty on titanium materials, this unit excels in salt water pools, commercial facilities, and demanding chemical environments. British-engineered by EJ Bowman with over a century of heat transfer expertise, the FG160-5115-5T is the professional’s choice for pools up to 320m³.